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300                           Legislation trend analysis

                                                                         57 %
                                        250
                                                                249
                                                                                                            38 %
                                       CO 2  emission [g/km]  150  160  181              30 %       188  167
                                        200
                                                     55 %



                                                                                  149
                                                                        144
                                                  130
                                                                                      125
                                                                                                            117
                                        100                                 107           105
                                                      97
                                                         68-75
                                         50



            FIGURE 1 Global CO 2  regulations    0
            (© Automotive Engineering Magazine,   2006 2015  2020 2025  2006 2015  2020 2025  2006 2015  2020  2006 2015  2020
            SAE, September 2016)                   Europe             USA             Japan             China




            the velocity squared impact on drag,    physical testing will allow for further   cold weather. This helps achieve faster
            the benefits of these systems increase    reductions. However, significant future   engine warm-up to meet and maintain
            as speed increases.               improvements require active aerody-  optimal operating temperature, which
              FIGURE 2 shows the three main compo-  namic solutions.            further reduces emissions and fuel
            nents of vehicle aerodynamic drag: ram                              consumption.
            air pressure on the front of the car, skin   GROWTH OF ACTIVE AERODYNAMIC   There are other active systems on the
            friction and the wake behind the vehicle.   TECHNOLOGY              market today, typically aimed at reduc-
            Although skin friction is a small percent-                          ing lift or for niche vehicles. Magna’s
            age (about 10 %) of the full aero drag,   AGS were the first widely used applica-  goal is to provide cost effective drag
            underbody turbulence and airflow sepa-  tion of active aero technology and can   reduction solutions to the entire market.
            ration can drastically affect the wake   now be found on many cars and trucks
            component of drag.                in production worldwide. An AGS can be   DEVELOPMENT CONSIDERATIONS
                                              visible, integrated with vehicle grilles or   AND METHODOLOGY
            VEHICLE STYLING IMPACTS           behind grilles, like traditional non-visi-
                                              ble AGS. There are many variables, such   Magna has extensively researched and
            Vehicle aerodynamics, through styling,   as vehicle type, vehicle styling and   investigated many kinds of active aero
            have improved greatly over the years.   engine efficiencies that influence the   systems including, but not limited to,
            Coupled with continuous powertrain   benefits of active aero grilles, hence the   front deflectors, wheel spats, underbody
            improvements, fuel consumption and   benefit of drag reduction varies.  panel(s), diffusers and rocker panels.
            emissions have continually decreased.  Airflow through the vehicle front-end   The experience in developing and man-
              But regulations on lighting, visibility,   (grille, fascia opening) and into the   ufacturing drag reduction components
            pedestrian protection and low-speed   engine compartment is very restrictive.   has shown great promise for active aero
            impact, as well as visual appeal, have   A closed AGS modifies the ram air by   underbody systems. The company iden-
            limited optimal drag profiles.     diverting air around the vehicle, which   tifies potential benefits for these sys-
              The industry to date has come a long   is a less restrictive path, thus reducing   tems by:
            way to reduce drag, and improved vir-  drag. It also has the added benefit of     – understanding vehicle drag
            tual analysis and correlation through   sealing off the engine compartment in   characteristics
            ATZ worldwide  09|2017                                                                           39
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